PROSOFT AN-X2-AB-DHRIO | EtherNet/IP to DH+ Gateway

  • Model: AN-X2-AB-DHRIO
  • Brand: ProSoft Technology
  • Series: X2 Product Series / AN-X2 Gateway Family
  • Core Function: Bridges EtherNet/IP controllers to legacy DH+ and Remote I/O networks
  • Type: Industrial communication gateway / protocol converter
  • Key Specs:
    • EtherNet/IP port: RJ45, 10/100 Mbps
    • DH+ / RIO port: DB9-style network interface
    • Power: 24 VDC, 500 mA
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Description

Key Technical Specifications

  • Product Model: AN-X2-AB-DHRIO
  • Brand: ProSoft Technology
  • Product Type: EtherNet/IP to DH+ / Remote I/O gateway
  • Ethernet Port: RJ45, 10/100 Mbps EtherNet/IP
  • DH+ / RIO Port: DB9-style network connector
  • Supported DH+ Baud Rates: 57.6K, 115.2K, 230.4K baud
  • Power Supply: 24 VDC, 500 mA
  • Dimensions: 127 x 76 x 25.4 mm
  • Weight: 227 grams
  • Operating Temperature: 0°C to 50°C
  • Storage Temperature: -40°C to +85°C
  • Humidity: 5% to 95% non-condensing
  • Configuration: Built-in web server for setup, diagnostics, and file upload
PROSOFT  AN-X2-AB-DHRIO

PROSOFT AN-X2-AB-DHRIO

Product Introduction

You usually find the AN-X2-AB-DHRIO in plants where the control room has moved to Ethernet/IP, but the floor still runs on 20- or 30-year-old DH+ and Remote I/O hardware. It sits between modern Allen-Bradley PACs — ControlLogix, CompactLogix, SLC 5/05, RSLinx Ethernet Devices drivers — and legacy DH+/RIO devices such as PLC-5 processors, SLC 500, PanelView terminals, drives, and FLEX I/O adapters.

The value is practical: it lets you keep existing legacy hardware online while moving data into a modern Ethernet/IP architecture. That matters when a full PLC-5 or RIO rack replacement would mean massive rewiring, downtime, and validation work. It supports 57.6K / 115.2K / 230.4K baud, runs on 24 VDC / 500 mA, and is configured through a built-in web server — which is a lot easier than chasing serial setup tools during a midnight fault.

 

Troubleshooting Quick Reference

Fault Likely Cause Quick Check Fix
No power / LEDs dead 24 VDC supply issue Measure at 3-pin Phoenix power connector Confirm 24 VDC, polarity, and 500 mA capacity
NS / NET LED not solid green DH+ termination or cabling Check DH+ network LEDs and cable length Add 150-ohm resistors for 57.6K/115.2K; use 82-ohm for 230.4K
Intermittent DH+ faults Bad trunk line or loose DB9 Inspect DH+ connectors and cable routing Reseat connectors; avoid long unsupported runs
EtherNet/IP device not seen IP, subnet, or RSLinx driver mismatch Ping gateway; check RSLinx driver Use Ethernet Devices driver with gateway IP
MSG commands fail Wrong path, node, or file address Check ControlLogix/CompactLogix MSG config Verify DH+ node address and data file mapping
Gateway reachable but no data Firmware/config mismatch Open web server diagnostics Reload or verify AN-X2 configuration file
PROSOFT  AN-X2-AB-DHRIO

PROSOFT AN-X2-AB-DHRIO

Application Scenarios & Pain Points

  • Refining / Oil & Gas: Legacy PLC-5 or SLC racks still running critical auxiliary skids, but the main DCS/PLC layer has migrated to EtherNet/IP. The pain is getting historical process data and alarms into the modern system without replacing field I/O.
  • Water / Wastewater: Remote pump stations built around old DH+ PLCs need to report flow, pressure, and status to a newer SCADA network. Rewiring every site is not realistic.
  • Metallurgy / Heavy Manufacturing: Aging drive and RIO networks sit next to newer ControlLogix controllers. The bottleneck is token-passing DH+ traffic, not the process itself.
  • Cable / Packaging Manufacturing: Multiple legacy PLC-5 controllers must feed process data into a central ControlLogix system for monitoring, reporting, and quality analysis.
  • Plant Migration Projects: The goal is phased modernization. Replace what is failing, bridge what still works, and avoid a full blackout upgrade.